Products · Boilers & Heat Recovery

Package Boilers

To establish the project design basis for “Package Boilers”, confirm “Steam demand and package-boiler arrangement” and its inputs: Provide steam flow/pressure/temperature, demand profile, water quality, fuel and package transport/installation constraints. Final values, supply limits and acceptance criteria are recorded in approved engineering documents; no generic capacity or catalogue guarantee is assumed.

Package Boilers

From project definition to delivery

Engineering intent and design approach

Engineering of Package Boilers concentrates on steam pressure and temperature, circulation, furnace or process-gas duty, feed-water quality, blowdown, pressure-part design, emissions, control range and operating flexibility. The selected configuration is verified against normal, minimum, start-up, shutdown and credible upset cases, then checked for operability, maintainability, energy use, process safety and site interfaces before the design is frozen.

The design basis for Package Boilers is defined from service data, design conditions, and battery limits. For this equipment, Steam demand and package-boiler arrangement and Feed and thermal conditions must be completed in the datasheet and design documents; performance values and guarantees are set only after the project basis is approved.

Mechanical design and materials

Materials, corrosion allowance, sour-service requirements, piping classes, nozzle design, insulation, coating, supports and maintenance access are coordinated with the actual process conditions and project code hierarchy.

Control, safeguarding and operation

Control philosophy, alarms and trips, cause-and-effect logic, interlocks, start-up and shutdown sequences, safe depressurization and operator access are developed consistently from the P&IDs through functional testing.

Layout, utilities and interfaces

Battery limits, tie-in points, structural loads, cabling, instrumentation, drains, vents, access routes, lifting envelopes and shipping constraints are controlled through coordinated models and interface drawings.

From project definition to delivery

Clear inputs and contract-ready outputs

Proposal quality depends on complete input data and an explicit acceptance basis. The following lists provide a practical starting point and are completed during technical clarification.

Recommended RFQ information

  • “Feed and thermal conditions”: Record feedwater/process-gas quality/flow, fuel, hot-gas conditions, inlet/outlet temperature and fouling/corrosion.
  • “Heat-transfer and pressure parts”: Specify circulation, heat-transfer surface, coils/tubes, drum if needed, economizer/superheater and cleaning strategy.
  • Site and ambient data, hazardous-area classification and HSE requirements
  • Available utilities with pressure, temperature and capacity
  • Applicable standards, materials, supply limits and owner document formats

Typical engineering and supply deliverables

  • Equipment datasheet and design basis for “Package Boilers”, with service-relevant calculations where included in the supply scope.
  • PFDs, P&IDs, equipment list and technical datasheets
  • Control philosophy, cause and effect, I/O definition and utility summary
  • Plot plan, 3D model, foundation loads and fabrication drawings
  • Inspection and test plans, FAT records, final data book and commissioning support

Technical Datasheet

Technical Datasheet — Package Boilers

These are portfolio-level references spanning different boiler types and models. They are not a single package-boiler design envelope or a universal standard range.

Published equipment-family or project data only; not a universal standard limit or Delham rating/guarantee.
ParameterPublished valueReference basisApplicability / limit
Portfolio steam-production range50–32,000 kg/hPublished aggregate range across instantaneous, low- and high-pressure industrial steam-boiler product lines.Range spans multiple constructions and pressure classes; select the actual boiler family and model.
Published model pressure examples0.5–15 bar design pressurePortfolio endpoints include low-pressure models and a high-pressure fire-tube series.Do not interpret the portfolio minimum and maximum as available on each model; working pressure and code class vary.
Published efficiency examplesAbout 90% to >95%, model-specificSeparate catalogue values for selected industrial boiler series.Fuel, LHV/HHV basis, economizer/condensing option, feedwater temperature and test method must match.
Operator exemption exampleUp to 72 h on specified GSS configurationsPublished feature for configured systems in the referenced boiler portfolio.Jurisdictional approval, instrumentation, safeguards and local operating rules govern; not an automatic permission.

Published technical source

Delham Engineering

Define the scope around real project data

Send the available process data, battery limits and expected document list for a technical proposal. The engineering team will identify missing information through a structured clarification register.

Submit technical enquiry