Products · Fired Equipment & Process Heaters

Hot Oil Heaters

To establish the project design basis for “Hot Oil Heaters”, confirm “Hot-oil circuit and consumer duty” and its inputs: Provide heat-transfer fluid, consumer duty, circulation flow, supply/return temperatures, pressure drop and pump conditions. Final values, supply limits and acceptance criteria are recorded in approved engineering documents; no generic capacity or catalogue guarantee is assumed.

Hot Oil Heaters

From project definition to delivery

Engineering intent and design approach

Engineering of Hot Oil Heaters concentrates on thermal-fluid selection, supply and return temperatures, heater duty, circulation hydraulics, expansion and degassing, oxidation control, pump redundancy and user heat-load variation. The selected configuration is verified against normal, minimum, start-up, shutdown and credible upset cases, then checked for operability, maintainability, energy use, process safety and site interfaces before the design is frozen.

The design basis for Hot Oil Heaters is defined from service data, design conditions, and battery limits. For this equipment, Hot-oil circuit and consumer duty and Fuel and process conditions must be completed in the datasheet and design documents; performance values and guarantees are set only after the project basis is approved.

Mechanical design and materials

Materials, corrosion allowance, sour-service requirements, piping classes, nozzle design, insulation, coating, supports and maintenance access are coordinated with the actual process conditions and project code hierarchy.

Control, safeguarding and operation

Control philosophy, alarms and trips, cause-and-effect logic, interlocks, start-up and shutdown sequences, safe depressurization and operator access are developed consistently from the P&IDs through functional testing.

Layout, utilities and interfaces

Battery limits, tie-in points, structural loads, cabling, instrumentation, drains, vents, access routes, lifting envelopes and shipping constraints are controlled through coordinated models and interface drawings.

From project definition to delivery

Clear inputs and contract-ready outputs

Proposal quality depends on complete input data and an explicit acceptance basis. The following lists provide a practical starting point and are completed during technical clarification.

Recommended RFQ information

  • “Fuel and process conditions”: Specify fuel composition/pressure/heating value, target temperature, pressure drop, site conditions and emission limits.
  • “Furnace, burner and heat-transfer surfaces”: Define radiant/convection arrangement, coils/tubes, burner, refractory, draft and cleaning strategy for the service.
  • Site and ambient data, hazardous-area classification and HSE requirements
  • Available utilities with pressure, temperature and capacity
  • Applicable standards, materials, supply limits and owner document formats

Typical engineering and supply deliverables

  • Equipment datasheet and design basis for “Hot Oil Heaters”, with service-relevant calculations where included in the supply scope.
  • PFDs, P&IDs, equipment list and technical datasheets
  • Control philosophy, cause and effect, I/O definition and utility summary
  • Plot plan, 3D model, foundation loads and fabrication drawings
  • Inspection and test plans, FAT records, final data book and commissioning support

Technical Datasheet

Technical Datasheet — Hot Oil Heaters

The table summarizes published examples from two distinct thermal-oil heater families; these are neither general standard limits nor Delham specifications or guarantees, and must not be combined into one rating.

Published equipment-family or project data only; not a universal standard limit or Delham rating/guarantee.
ParameterPublished valueReference basisApplicability / limit
General OH-series heating capacity50–15,000kWPublished range for the general OH family.Spans multiple models, not one unit rating or turndown range. The source describes the OH series as non-pressurized and gives no numerical design pressure.
OH-series thermal-fluid operating temperatureUp to 300°C; 400°C on requestPublished operating-temperature limit for the OH series; the higher value is by request.400 °C is not the default. Confirm film/bulk temperature, fluid compatibility/stability and circuit-component limits for the selected model and service.
Low-emission family heating capacity75–15,000kWSeparate published range for the low-emission family.Spans models; do not merge it with the general OH family or read it as one-unit turndown.
Low-emission family design temperatureUp to 350°CPublished upper design-temperature value for this family.Exact limit depends on the model, fluid and project conditions; it is not a Delham specification or guarantee.
Low-emission family pressureUp to 10barPublished family value; the source page does not state gauge/absolute basis.Confirm pressure and basis from the exact model datasheet; this is neither a general code limit nor a Delham circuit design pressure.

Published technical source

Delham Engineering

Define the scope around real project data

Send the available process data, battery limits and expected document list for a technical proposal. The engineering team will identify missing information through a structured clarification register.

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