Products · Flare

Flare Stacks

To establish the project design basis for “Flare Stacks”, confirm “Flare duty and structural loads” and its inputs: Provide approved disposal cases, height/location, wind and structural loads, temperature, inspection access and environmental constraints. Final values, supply limits and acceptance criteria are recorded in approved engineering documents; no generic capacity or catalogue guarantee is assumed.

Flare Stacks

From project definition to delivery

Engineering intent and design approach

Engineering of Flare Stacks concentrates on credible relief and blowdown loads, liquid disengagement, radiation, dispersion, noise, smokeless capacity, sealing, ignition reliability and safe plot-plan separation. The selected configuration is verified against normal, minimum, start-up, shutdown and credible upset cases, then checked for operability, maintainability, energy use, process safety and site interfaces before the design is frozen.

The design basis for Flare Stacks is defined from service data, design conditions, and battery limits. For this equipment, Flare duty and structural loads and Backpressure and site location must be completed in the datasheet and design documents; performance values and guarantees are set only after the project basis is approved.

Mechanical design and materials

Materials, corrosion allowance, sour-service requirements, piping classes, nozzle design, insulation, coating, supports and maintenance access are coordinated with the actual process conditions and project code hierarchy.

Control, safeguarding and operation

Control philosophy, alarms and trips, cause-and-effect logic, interlocks, start-up and shutdown sequences, safe depressurization and operator access are developed consistently from the P&IDs through functional testing.

Layout, utilities and interfaces

Battery limits, tie-in points, structural loads, cabling, instrumentation, drains, vents, access routes, lifting envelopes and shipping constraints are controlled through coordinated models and interface drawings.

From project definition to delivery

Clear inputs and contract-ready outputs

Proposal quality depends on complete input data and an explicit acceptance basis. The following lists provide a practical starting point and are completed during technical clarification.

Recommended RFQ information

  • “Backpressure and site location”: Specify allowable header/nozzle pressure, disposal route, location/elevation, wind and permit/site constraints.
  • “Structure, wind and access”: Provide height/location, wind and structural loads, corrosion basis, inspection access and foundation constraints from site data.
  • Site and ambient data, hazardous-area classification and HSE requirements
  • Available utilities with pressure, temperature and capacity
  • Applicable standards, materials, supply limits and owner document formats

Typical engineering and supply deliverables

  • Equipment datasheet and design basis for “Flare Stacks”, with service-relevant calculations where included in the supply scope.
  • PFDs, P&IDs, equipment list and technical datasheets
  • Control philosophy, cause and effect, I/O definition and utility summary
  • Plot plan, 3D model, foundation loads and fabrication drawings
  • Inspection and test plans, FAT records, final data book and commissioning support

Technical Datasheet

Technical Datasheet — Flare Stacks

The heights below are bounded equipment/project references, not a universal flare-stack height range. Final elevation follows relief, dispersion, radiation, noise, plot, and wind design.

Published equipment-family or project data only; not a universal standard limit or Delham rating/guarantee.
ParameterPublished valueReference basisApplicability / limit
Temporary flare-system height offer10–300 ft (3.0–91.4 m)Published height span for temporary flare systems in one upstream product portfolio.Temporary package offering only; not a standard height for permanent refinery flare stacks.
Published permanent flare project example120 mOne completed elevated steam-assisted flare project with an integral liquid seal and derrick support.Single project configuration, not a product-family maximum or a Delham design value.
Stack design inputsRelief cases, dispersion, radiation, wind and allowable backpressurePublished engineering practice treats these as controlling design inputs rather than assigning one universal stack height.Site-specific dispersion, mechanical/wind loads, flame envelope, access, and permit criteria require calculation and approval.

Published technical source

Delham Engineering

Define the scope around real project data

Send the available process data, battery limits and expected document list for a technical proposal. The engineering team will identify missing information through a structured clarification register.

Submit technical enquiry