Products · Flare

Pilot Burners

To establish the project design basis for “Pilot Burners”, confirm “Pilot fuel and ignition philosophy” and its inputs: Define fuel type/pressure, ignition method, flame detection, start sequence, pilot duty and failure alarms in the control basis. Final values, supply limits and acceptance criteria are recorded in approved engineering documents; no generic capacity or catalogue guarantee is assumed.

Pilot Burners

From project definition to delivery

Engineering intent and design approach

Engineering of Pilot Burners concentrates on credible relief and blowdown loads, liquid disengagement, radiation, dispersion, noise, smokeless capacity, sealing, ignition reliability and safe plot-plan separation. The selected configuration is verified against normal, minimum, start-up, shutdown and credible upset cases, then checked for operability, maintainability, energy use, process safety and site interfaces before the design is frozen.

The design basis for Pilot Burners is defined from service data, design conditions, and battery limits. For this equipment, Pilot fuel and ignition philosophy and Pilot fuel and ignition philosophy must be completed in the datasheet and design documents; performance values and guarantees are set only after the project basis is approved.

Mechanical design and materials

Materials, corrosion allowance, sour-service requirements, piping classes, nozzle design, insulation, coating, supports and maintenance access are coordinated with the actual process conditions and project code hierarchy.

Control, safeguarding and operation

Control philosophy, alarms and trips, cause-and-effect logic, interlocks, start-up and shutdown sequences, safe depressurization and operator access are developed consistently from the P&IDs through functional testing.

Layout, utilities and interfaces

Battery limits, tie-in points, structural loads, cabling, instrumentation, drains, vents, access routes, lifting envelopes and shipping constraints are controlled through coordinated models and interface drawings.

From project definition to delivery

Clear inputs and contract-ready outputs

Proposal quality depends on complete input data and an explicit acceptance basis. The following lists provide a practical starting point and are completed during technical clarification.

Recommended RFQ information

  • “Pilot fuel and ignition philosophy”: Define fuel type/pressure, ignition method, flame detection, start sequence, pilot duty and failure alarms in the control basis.
  • “Nozzle, flame and safe monitoring”: Specify combustion conditions, flame stability, nozzle materials, assist air/purge if required and replacement access for the service.
  • Site and ambient data, hazardous-area classification and HSE requirements
  • Available utilities with pressure, temperature and capacity
  • Applicable standards, materials, supply limits and owner document formats

Typical engineering and supply deliverables

  • Equipment datasheet and design basis for “Pilot Burners”, with service-relevant calculations where included in the supply scope.
  • PFDs, P&IDs, equipment list and technical datasheets
  • Control philosophy, cause and effect, I/O definition and utility summary
  • Plot plan, 3D model, foundation loads and fabrication drawings
  • Inspection and test plans, FAT records, final data book and commissioning support

Technical Datasheet

Technical Datasheet — Pilot Burners

Values are for a high-energy-ignition pilot family. Pilot heat release, pilot fuel pressure, and vessel pressure are separate parameters and must not be conflated.

Published equipment-family or project data only; not a universal standard limit or Delham rating/guarantee.
ParameterPublished valueReference basisApplicability / limit
Standard pilot heat release162,000 Btu/h at 10 psig natural gasPublished model-specific operating point.Not an overall flare-tip capacity; fuel composition and air/fuel ratio affect flame stability.
Maximum pilot heat-release exampleUp to 2 MMBtu/hPublished maximum for the cited pilot family.Confirm the selected model, fuel, operating pressure, and continuous-duty limits.
Pilot fuel operating-pressure range5–15 psigPublished pilot fuel pressure range.This is not the allowable flare-vessel pressure; the cited spark tip is separately rated for vessel pressure up to 90 psig.
Single-tip fuel composition example100% propane to 90% hydrogenPublished fuel-composition range for a specified pilot configuration.Confirm balance gas, heating value, supply stability, flashback protection, and actual pilot nozzle selection.

Published technical source

Delham Engineering

Define the scope around real project data

Send the available process data, battery limits and expected document list for a technical proposal. The engineering team will identify missing information through a structured clarification register.

Submit technical enquiry