Products · Flare

Flare Ignition Systems

To establish the project design basis for “Flare Ignition Systems”, confirm “Pilot, ignition and flame detection” and its inputs: Define pilot-fuel type/pressure, designed ignition points, ignition-energy source, flame detection, light-off sequence and alarms/interlocks. Final values, supply limits and acceptance criteria are recorded in approved engineering documents; no generic capacity or catalogue guarantee is assumed.

Flare Ignition Systems

From project definition to delivery

Engineering intent and design approach

Engineering of Flare Ignition Systems concentrates on credible relief and blowdown loads, liquid disengagement, radiation, dispersion, noise, smokeless capacity, sealing, ignition reliability and safe plot-plan separation. The selected configuration is verified against normal, minimum, start-up, shutdown and credible upset cases, then checked for operability, maintainability, energy use, process safety and site interfaces before the design is frozen.

The design basis for Flare Ignition Systems is defined from service data, design conditions, and battery limits. For this equipment, Pilot, ignition and flame detection and Pilot and ignition source must be completed in the datasheet and design documents; performance values and guarantees are set only after the project basis is approved.

Mechanical design and materials

Materials, corrosion allowance, sour-service requirements, piping classes, nozzle design, insulation, coating, supports and maintenance access are coordinated with the actual process conditions and project code hierarchy.

Control, safeguarding and operation

Control philosophy, alarms and trips, cause-and-effect logic, interlocks, start-up and shutdown sequences, safe depressurization and operator access are developed consistently from the P&IDs through functional testing.

Layout, utilities and interfaces

Battery limits, tie-in points, structural loads, cabling, instrumentation, drains, vents, access routes, lifting envelopes and shipping constraints are controlled through coordinated models and interface drawings.

From project definition to delivery

Clear inputs and contract-ready outputs

Proposal quality depends on complete input data and an explicit acceptance basis. The following lists provide a practical starting point and are completed during technical clarification.

Recommended RFQ information

  • “Pilot and ignition source”: Specify pilot-fuel type/pressure, ignition-energy source, ignition points, cable/tubing interfaces and maintenance access.
  • “Light-off sequence and flame detection”: Define ignition sequence, flame confirmation, manual/automatic modes, alarms and failure interlocks in the control philosophy.
  • Site and ambient data, hazardous-area classification and HSE requirements
  • Available utilities with pressure, temperature and capacity
  • Applicable standards, materials, supply limits and owner document formats

Typical engineering and supply deliverables

  • Equipment datasheet and design basis for “Flare Ignition Systems”, with service-relevant calculations where included in the supply scope.
  • PFDs, P&IDs, equipment list and technical datasheets
  • Control philosophy, cause and effect, I/O definition and utility summary
  • Plot plan, 3D model, foundation loads and fabrication drawings
  • Inspection and test plans, FAT records, final data book and commissioning support

Technical Datasheet

Technical Datasheet — Flare Ignition Systems

The figures below describe one high-energy ignition and pilot assembly. Pilot-fuel pressure and vessel pressure are different design quantities.

Published equipment-family or project data only; not a universal standard limit or Delham rating/guarantee.
ParameterPublished valueReference basisApplicability / limit
Pilot package heat-release ceilingUp to 2 MMBtu/hPublished maximum pilot heat release for one ignition-system family.This is pilot heat release, not flare-gas capacity or ignition energy.
Pilot fuel operating-pressure range5–15 psigPublished fuel-pressure range for the pilot assembly.Regulator, gas composition, supply pressure at the pilot, and combustion air must be verified.
Ignition spark-tip vessel-pressure limitUp to 90 psigPublished allowable vessel pressure for the cited high-energy spark tip.Component limit only; confirm the actual pilot/vessel configuration, pressure boundary, and project protection design.
Single-tip pilot-fuel composition example100% propane to 90% hydrogenPublished composition span for one pilot configuration.Confirm balance gas, heating value, flame speed, fuel pressure, burner selection, and stable ignition at the required conditions.

Published technical source

Delham Engineering

Define the scope around real project data

Send the available process data, battery limits and expected document list for a technical proposal. The engineering team will identify missing information through a structured clarification register.

Submit technical enquiry